Hypertherm Upgrade Kits
Enhance. modernize. Extend the Life of Your Plasma System.
If you're running a legacy Hypertherm HPR system or looking to boost the performance of your current XPR setup, our Hypertherm Upgrade Kits offer a smart and efficient way to modernize your equipment without full system replacement.
CR PLASMA supply and install genuine Hypertherm upgrade kits designed to improve cut quality, extend consumable life, increase automation capability, and reduce overall running costs. All upgrades are fitted by Hypertherm-certified engineers and backed by expert technical support.
What Do Hypertherm Upgrade Kits Include?
Upgrade kits vary depending on your system model and needs, but typically include:
-
Torch & Console Upgrades … upgrade to the latest Core, CorePlus, or OptiMix console configurations for improved gas control and cutting consistency.
-
Coolant System Enhancements … improved flow, filtration, and cooling performance to increase torch longevity and reduce maintenance intervals.
-
Wi-Fi & Diagnostics Modules … add wireless connectivity and advanced troubleshooting tools for smarter maintenance and real-time monitoring.
-
Control Interface Updates … upgrade user interfaces or controller hardware for improved automation, data logging, or integration with newer CNC platforms.
-
Cutting Performance Boosts … new consumables, swirl rings, and torch assemblies tailored to your target materials (mild steel, stainless, aluminum) and application.
Common Kit Options Available
| Kit Name | Compatible Systems | Primary Benefit |
|---|---|---|
| OptiMix Console Retrofit Kit | XPR170 / XPR300 | Advanced gas mixing for stainless/aluminum |
| QuickLock Torch Upgrade | HPR / XPR | Faster, tool-free consumable changes |
| Wi-Fi Diagnostic Module | XPR Series | Wireless system monitoring and alerts |
| HPR-to-XPR Retrofit Bundle | HPR130 / HPR260 / HPR400XD | Full transition to XPR performance |
| Coolant Loop Enhancement Kit | HPR / XPR | Better cooling, reduced downtime |
Need help selecting the right kit? We’ll assess your current setup and recommend the best upgrade path for your workflow and budget.
Why Upgrade Instead of Replace?
-
Cost-Effective … add advanced features and performance without a full system overhaul
-
Minimal Downtime … kits can be installed on-site with minimal disruption to production
-
Extend System Life … keep your system running like new for years to come
-
Boost Productivity … faster cuts, reduced consumable waste, and improved reliability
Certified Installation by CR PLASMA
All kits are installed and configured by Hypertherm-trained engineers. We’ll handle mechanical installation, CNC integration, and operator handover, so you’re ready to cut from day one.
Get a Quote or Request a Site Assessment
Contact us now to learn more about available upgrade kits for your system.
Let’s supportable your cutting system, together.
Discuss Hypertherm Upgrade Kits for a U.S. Application
AVM Technologies LLC in Texas is the first contact for this product in the United States. Share the material, thickness range, table size, production requirements, and site location so the technical questions can be reviewed with CR PLASMA in Dublin. Supply, installation, training, and service scope are confirmed for each project.