CR PLASMA

Retrofit Services ESPRIT Viper Gas Plasma Combination Machine - DUAL PROCESS

200A Autocut XT from Thermal Dynamics and CNC OXY Cutting

The ESPRIT Viper CNC machine had an upgrade to CNC Gas cutting using oxygen and propane. Now the machine has a further update to CNC plasma cutting.

  • One click and CNC Plasma cut

  • One click and CNC Gas cut

  • DAUL Technology machine

  • CR PLASMA retrofit

  • Multifuctional machine from 2mm to 150mm steel cutting capacity.

CR PLASMA Dual Process Retrofit - Gas and Plasma Cutting video thumbnail

CR PLASMA Gas Cutting Breakway Sensor

The gas cutting head has the same breakaway sensor as the plasma cutting head. In case of a crash the breakway sensor triggers the machines Estop.

CR PLASMA Gas Cutting Retrofit Breakaway Sensor video thumbnail

Dual Process Retrofit

Gas Cutting | Plasma Cutting

Click Plasma cutting - cut with Plasma.

Click Gas cutting - cut with Gas.

CR PLASMA Dual Process - Gas Cutting and Plasma Cutting video thumbnail
CR PLASMA 200a ultracutxt gas combo retrofit, project image 0 CR PLASMA 200a ultracutxt gas combo retrofit, project image 1 CR PLASMA 200a ultracutxt gas combo retrofit, project image 2 CR PLASMA 200a ultracutxt gas combo retrofit, project image 3 CR PLASMA 200a ultracutxt gas combo retrofit, project image 4 CR PLASMA 200a ultracutxt gas combo retrofit, project image 5 CR PLASMA 200a ultracutxt gas combo retrofit, project image 6 CR PLASMA 200a ultracutxt gas combo retrofit, project image 7 CR PLASMA 200a ultracutxt gas combo retrofit, project image 8 CR PLASMA 200a ultracutxt gas combo retrofit, project image 9 CR PLASMA 200a ultracutxt gas combo retrofit, project image 10 CR PLASMA 200a ultracutxt gas combo retrofit, project image 11 CR PLASMA 200a ultracutxt gas combo retrofit, project image 13 CR PLASMA 200a ultracutxt gas combo retrofit, project image 15 CR PLASMA 200a ultracutxt gas combo retrofit, project image 16 CR PLASMA 200a ultracutxt gas combo retrofit, project image 17 CR PLASMA 200a ultracutxt gas combo retrofit, project image 18 CR PLASMA 200a ultracutxt gas combo retrofit, project image 19 CR PLASMA 200a ultracutxt gas combo retrofit, project image 20 CR PLASMA 200a ultracutxt gas combo retrofit, project image 21 CR PLASMA 200a ultracutxt gas combo retrofit, project image 22 CR PLASMA 200a ultracutxt gas combo retrofit, project image 23

CR PLASMA DUAL PROCESS Retrofit

This ESPRIT viper retrofit involved reviving a second-hand ESPRIT cutting machine that was initially non-functional due to an outdated controller. The machine was limping and costing money in expensive, outdated spares.

Retrofit Process

  • Power Source Upgrade: The retrofit utilised a 200-amp Auto-Cut XT plasma system, aligning with the client's structural cutting needs (10-20mm plate).

  • Oxygen and Propane Gas Cutting update: The retrofit utilised a Binzle gas torch for the second Z axis for CNC Gas cutting.

  • Servo Motor Overhaul: The existing brushed DC servos were outdated and expensive to maintain, so they were replaced with closed-loop AC brushless servo motors. This improved performance, reduced maintenance costs, and ensured long-term supportability.

  • Mechanical Enhancements:

    • Existing gearboxes were modified with custom interface plates to fit the new servo motors.

    • The original Z-axis torch lifting system was replaced entirely with a CR PLASMA Z-axis system.

    • New IFM induction sensors were installed for precise X, Y, and Z homing

  • Controller System Upgrade: A CR PLASMA Controller was installed in a rolling console, featuring a high-spec, passively cooled PC with an industrial TFT touchscreen.

Outcome:

  • The retrofitted Esprit machine now operates efficiently with modern components, reducing long-term costs.

  • The machine is now fully supportable with off-the-shelf parts, helping maintain affordability and easy maintenance.

  • The machine is a DUAL PROCESS MACHINE - CNC PLASMA CUTTING AND CNC GAS CUTTING.

This retrofit transformed a failing system into a high-performance, cost-effective, and supportable plasma cutting solution.

Using This Retrofit as a Project Reference

This page records work completed by CR PLASMA on ESPRIT Viper Gas Plasma Combination. It is evidence of that project, not a fixed package for every machine. A U.S. retrofit starts with photographs, machine details, control and plasma information, required materials, and a review of service availability.