Hypertherm XPR Plasma Cutting Systems
Hypertherm’s XPR plasma cutting systems represent a significant advancement in mechanized plasma technology, offering high X-Definition cut quality across mild steel, stainless steel, and aluminum. These systems deliver faster cutting speeds, enhanced productivity, and reduced operating costs. Engineered with advanced arc response technology, XPR systems automatically protect the torch and extend consumable life, helping maintain consistent, precise cuts and limiting downtime. With superior performance, lower operating costs, and heavy-duty system optimization, XPR sets a new industry standard for reliability and efficiency in production environments.
Products
XPR170 Plasma Cutting System
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Power Output: provides a heavy-duty 170 A output, providing consistent performance across mid-range thicknesses
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Optimal Cut-Quality Range: Achieves X-Definition cut quality on materials from 3 mm to 35 mm (1/8″ to 1-3/8″), helping maintain clean, precise edges without secondary finishes
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High-Speed Cutting: At full 170 A, cuts 20 mm (3/4″) steel at 1575 mm/min (65 in/min), increasing throughput on typical shop workloads
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Pierce Capacity: Rapidly pierces up to 40 mm (1-9/16″) thick steel, reducing preheat time and boosting productivity
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Severance Capacity: Cleanly severs materials up to 60 mm (2-3/8″) thick when a fast, one-pass cut is required
XPR300 Plasma Cutting System
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Power Output: provides a heavy-duty 300 A output, providing high performance for heavy-duty mechanized plasma cutting
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Optimal Cut-Quality Range: Achieves X-Definition cut quality on materials from 3 mm to 45 mm (1/8″ to 1-7/8″), helping maintain superior edge precision across mild steel, stainless steel, and aluminum
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High-Speed Cutting: At full 300 A, cuts 20 mm (3/4″) steel at 2550 mm/min (105 in/min), increasing throughput on typical shop workloads
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Pierce Capacity: Rapidly pierces up to 50 mm (2″) thick steel, reducing preheat time and boosting productivity
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Severance Capacity: Cleanly severs materials up to 80 mm (3-1/8″) thick when a fast, one-pass cut is required
XPR460 Plasma Cutting System
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Power Output: provides 460 A (up to 102 kW) through oxygen plasma, providing maximum power for heavy-duty mechanized cutting operations
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Optimal Cut-Quality Range: Achieves X-Definition cut quality on materials from 3 mm to 50 mm (1/8″ to 2″), helping maintain precise, dross-free edges across mild steel, stainless steel, and aluminum
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High-Speed Cutting: At full 460 A, cuts 20 mm (3/4″) steel at 3140 mm/min (129 in/min), increasing throughput for heavy production workloads
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Pierce Capacity: Rapidly pierces up to 64 mm (2.5″) thick steel, limiting preheat time and reducing cycle time on thick plates
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Severance Capacity: Cleanly severs materials up to 102 mm (4″) thick in a single pass, enabling fast part removal without secondary operations
Related Hypertherm Products
XPR170 Plasma Cutting System
XPR300 Plasma Cutting System
XPR460 Plasma Cutting System
Choosing an XPR System
Compare the listed working ranges and service requirements before selecting an XPR configuration:
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Tailored Solutions … if you're choosing the XPR170, XPR300, or XPR460, we’ll guide you to the right match for your production needs and integrate it with minimal disruption into your workflow.
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Premium Performance … experience high X-Definition cut quality, faster speeds, and deeper pierce and sever capabilities across mild steel, stainless steel, and aluminum.
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Efficiency Made Easy … benefit from longer consumable life, reduced operating costs, smarter system diagnostics (including Wi-Fi and IoT readiness), and minimal downtime.
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Comprehensive Support … from on-site installation and calibration to operator training and ongoing maintenance, our certified engineers are with you every step of the way.
Discuss the Next Step
Don’t let age-old systems hold your business back. Whether you’re running a legacy HPR or looking to scale operations, the XPR upgrade is within reach.
Contact CR PLASMA today to request a project-specific consultation, get a tailored quote, or schedule a demo. Get in Touch
Plan your cutting-system requirements with CR PLASMA.
Discuss Hypertherm XPR Plasma Cutting Systems for a U.S. Application
AVM Technologies LLC in Texas is the first contact for this product in the United States. Share the material, thickness range, table size, production requirements, and site location so the technical questions can be reviewed with CR PLASMA in Dublin. Supply, installation, training, and service scope are confirmed for each project.


